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4020 Bilateral gantry loading and unloading robotic arm

This system consists of a set of composite truss manipulators for loading and unloading laser cutting machines, a double-layer electric exchange material car, a CNC control system, a vacuum control system, etc., which together with the laser cutting machine form a sheet metal automation production unit. It can realize the task of automatic loading and unloading of plates, effectively improve production efficiency and reduce production costs.


Product Detail

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Equipment technical parameters

Maximum loading and unloading plate size

4000*2000

mm

Minimum loading and unloading plate size

1500*1000

mm

Maximum loading and unloading plate thickness

50

mm

Minimum loading and unloading plate thickness

0.8

mm

Maximum loading and unloading plate weight

3000

kg

Single layer loading weight of exchange material car

6

T

Single-layer loading height of exchange material car

200

mm

Mechanical arm translation speed

10-30

m/min

Mechanical arm lifting speed

5-10

m/min

Electric material vehicle exchange speed

10

m/min

Equipment power

10

Kw    

Equipment air intake pipe

12

mm

Equipment air source

0.6-0.7

Mpa

Power Requirements

3-phase 5-wire 380V

 

Machine Video

Equipment key components configuration list

Serial number

Name

Brand

Remark

1

Lifting linear guide

Taiwan HIWIN or Japan SMG

 

2

Lifting linear slide

Taiwan HIWIN  or Japan SMG

 

3

Touch screen human machine interface

Shanghai Flexem

 

4

Vacuum Controller

Taiwan KITA or SNS

 

5

Translation linear guide

Taiwan HIWIN or Japan SMG

 

6

Translate the linear slider

Taiwan HIWIN or Japan SMG

 

7

CNC controller

Japan OMRON

 

8

DC Power Supply

Japan OMRON

 

9

Relay

Japan OMRON

 

10

Suction cup

REZES

 

11

Pneumatic components

Taiwan AIRTAC or SNS

 

12

Servo Motor

Raynen

Large inertia type

13

Precision reducer

Shanghai YINTONG or Hangzhou KAXIELI

8 arc minutes

14

Rolling bearings

C&U Bearings

Maintenance-free

15

Photoelectric Sensors

CHIIB

CHIIB Series

16

Breaker

Schneider

Delixi

4020 Bilateral gantry loading and unloading robotic arm Technical Solution

1.The manipulator is driven by a servo motor through a precision reducer, with a total lifting stroke of 700mm and a lateral travel of 4500mm (adjusted according to actual conditions)

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2.Multiple sets of vacuum oil-resistant suction cups are installed, each set of suction cups is equipped with a manual valve, which can be manually closed and adjusted according to the size of the plate. The repeated positioning accuracy of the feeding robot is ±2mm.

3.The end is equipped with a pneumatic plate separation device to facilitate the separation of plates during automatic feeding. Note: Due to the different adsorption forces and oil content between plates, it is not guaranteed that the plates can be completely separated successfully.Manual assisted separation can be performed according to actual conditions.

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4.Automatic loading and unloading is equipped with 1 double-layer electric material cart (upper layer) for the laser machine to store the finished material machine waste frame after cutting, and 1 electric material cart (lower layer) for the laser machine to provide raw materials.

5.The material truck is driven by a deceleration motor and equipped with an electromagnetic braking device. Equipped with a movable magnetic separator, it is convenient to adsorb the board for auxiliary splitting and improve the success rate of splitting.

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6.The unloading adopts a double-fork unloading manipulator and a loading suction cup connected to the same lifting column structure. The unloading method is a left and right double-fork structure, the unloading fork has a short running distance and a low failure rate.

7.The equipment is fully servo-driven. The lifting and lateral movement of the manipulator are all driven by high-power servo motors. The lifting mechanical system is equipped with linear guide rails, with fast running speed and high positioning accuracy.

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8.The control system uses an imported 10-inch touch screen with an intelligent CNC system of an Omron program controller. It has automatic and manual operation modes. All settings, monitoring, and debugging can be operated by hand on the screen, which is quick and easy.

9.The working environment of this machine should meet the requirements of -10-45℃ temperature, relative humidity less than 80%, no flammable and explosive materials, strong electromagnetic interference, no corrosive gas, no liquid splashing, and good lighting indoor environment.

Usage Introduction

1.The user can switch between automatic loading mode and manual loading mode by operating the touch screen to suit different working conditions.

2.Loading method:Use bottom split material fork to open,and the internal vacuum suction cup absorbs the plate. The lifting shaft is lifted and moved horizontally to the laser machine to place the plate on the laser platform.

3.The material unloading method adopts an electric left and right double fork structure. The unloading fork has a short running distance and a low failure rate. The opening and closing fork uses steel square tube fork teeth, which has a large load-bearing capacity and strong anti-deformation ability. The contact area between the material fork and the plate is small and does not scratch the plate. The double fork opens and closes synchronously in both directions along the linear guide rail and is driven by an electromagnetic brake motor.

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4.The loading and unloading manipulator body is made of manganese steel pipe and high-quality steel plate, which are welded as a whole and then treated with vibration stress relief, and processed by a large CNC gantry milling machine. It has good rigidity and high precision. The gantry beam and the legs are connected by adjusting bolts, which is convenient for adjusting the horizontality of the gantry beam. The loading and unloading manipulator is driven by a servo motor through a precision reducer and is equipped with imported linear guide rails. The lifting mechanism is equipped with a synchronous balancing cylinder to improve the stability of high-speed lifting and avoid vibration problems during the movement of the lifting mechanism.

Effect drawing and Dimensional Outline Drawing

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Equipment installation preparation items

1.Prepare a 380V60A power supply and a 5-core 10mm² power cable to connect to the device.
2.Compressed air source with working pressure of 0.6MPa and air pipe connected to the equipment.
3.Set up safety warning signs and operating procedures in the equipment working area.

Safety precautions

1.Operators are prohibited from entering the working area of mobile equipment within the working range;
2.Personnel entering the work area are required to undergo safety training;
3.Before operating the robot, you need to confirm whether the operating conditions are met.

Service

---Pre-Sales Service:
Free Pre-Sales Consulting/Free Sample larking
REZES Laser offer 12 hours quick pre-sales response and free consulting, Any kind of technical support are
available for users.
Free Sample Making is available.
Free Sample Testing is available.
We offer progressing solution design to all the distributor and users.

---After-sales Services :
1.3 year guarantee for fiber laser cutting machine
2.Full technical support\ by e-mail, call and video
3.Lifelong maintenance and spare parts supply.
4. Free design of fixtures as customers required.
5. Free training installation and operation for the staffs.

FAQ

1. Q:Why should we choose you?
A: lf you choose us, you will get top quality,best service,reasonable price and reliable warranty.
2.Q:l'm not familiar with the machine,how to choose?
A: Just tell us materials, thickness and working size, l will recommend the suitable machine.
3. How to operate the machine?
A: We will deliver English manual and video with the machine to you.lif you still need our further help,please contact us.
4.Q:Can l get the sample to check quality of machine?
A: Of course.Please provide your logo or design to us, free samples can be provided for you.
5.Q:Can the machine be customized according my requirements?
A: Sure,we have a strong technical team and have rich experience. Our goal is to make you satisfied.
6.Q:Can you arrange the shipment for us?
A: Of course.We can arrange the shipment for our clients accordingly by sea and air. Trading terms FOB, ClF, CFR are available. 


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